CSD-5 Spray Dryer Suitable for Producing Powdery and Granular Products from Liquid Raw Materials

  • CSD-5 Spray Dryer Suitable for Producing Powdery and Granular Products from Liquid Raw Materials
  • CSD-5 Spray Dryer Suitable for Producing Powdery and Granular Products from Liquid Raw Materials
  • CSD-5 Spray Dryer Suitable for Producing Powdery and Granular Products from Liquid Raw Materials
  • CSD-5 Spray Dryer Suitable for Producing Powdery and Granular Products from Liquid Raw Materials
  • CSD-5 Spray Dryer Suitable for Producing Powdery and Granular Products from Liquid Raw Materials
  • CSD-5 Spray Dryer Suitable for Producing Powdery and Granular Products from Liquid Raw Materials
CSD-5 Spray Dryer Suitable for Producing Powdery and Granular Products from Liquid Raw Materials
  • Wonsen
  • China
  • 120 days
  • Strong

① Adopt rotary cutting air inlet technology and adjustable volute to ensure uniform distribution of materials and no reverse top.
② The heat source can be electric heating, steam heating or a combination of various heating methods to ensure high efficiency and low consumption.

CSD-5 Spray Dryer Suitable for Producing Powdery and Granular Products from Liquid Raw Materials

Spray dryer

Centrifugal atomizer

Non-OEB case 

Introduction

Spray dryer is a widely used process in powder forming and drying industries. It is suitable for producing powdery and granular products from liquid raw materials such as solutions, emulsions, suspensions, and pastes. Therefore, spray dryer is an ideal process when the particle size distribution, residual moisture content, bulk density and particle shape of the finished product must meet precise criteria. Spray dryer is suitable for food, pharmaceutical, energy and chemical fields.

The spray dryer is mainly composed of a hot air inlet system, a drying tower body, a liquid inlet spray system, a powder collection and dust removal system, an online detection system and a control system.


Work principle

After the fresh air is heated into clean hot air by the air inlet filter and heater, it enters the air distributor at the top of the drying tower body, and the hot air enters the drying tower body uniformly in a spiral shape. The feed liquid is sent to the centrifugal sprayer or pressure nozzle at the top of the drying tower by the supply pump, and is rotated and sprayed into extremely fine mist droplets.In contact with the hot air downstream, the moisture evaporates quickly, and the finished product is dried in a very short time. The finished product is discharged from the bottom of the drying tower and the cyclone separator, and the waste gas is purified by the dust removal system and then emptied. When the dried product is easily oxidized or toxic, the inactive gas medium formed by circulating nitrogen can be used to replace the common air medium for spray drying (or cooling granulation). In addition to recovering the product, organic solvent.


Process flow

Powder forming and drying industries

Spray dryer

Type

Principle

Applicable Scenarios

Advantages and Disadvantages

Remark

Centrifugal

High-speed rotating disk centrifugal force

High viscosity slurry

Uniform particle size High energy consumption

15~50μm

Pressure

High-pressure nozzle spray

Low viscosity solution

Simple structure Relatively easy to clog

50~100μm

Airflow

Compressed air atomization

Laboratory/Small Batch

High proportion of fine powderHigh energy consumption

10~20μm

Centrifugal atomizer

Features

1) Adopt rotary cutting air inlet technology and adjustable volute to ensure uniform distribution of materials and no reverse top.

2) The heat source can be electric heating, steam heating or a combination of various heating methods to ensure high efficiency and low consumption.

3) The whole machine is coMPact and beautiful in structure, easy to operate, the hot air chamber can be disassembled and cleaned, and the inlet air temperature can be adjusted and controlled.

4) Air jacket cooling system is adopted for the drying chamber and top parts to prevent the material from being melted and hung on the chamber

5) The inner wall of the drying chamber adopts an air rotary blowing device to eliminate or reduce the sticking phenomenon.

6) The powder collecting system adopts dehumidification air blowing cooling technology to cool the product and prevent moisture absorption and agglomeration.

7) It with GMP production requirements, dry air cleanliness is better than 100,000 grades, easy to clean, and product quality is stable.


Technical parameter


No.

Item

Parameter

1

Athanol evaporation

5kg/h (based on athanol,150inlet air, 70°C exhaust air)

2

inlet air temperature

room temperature200℃Control accuracy ±2℃

3

Electric heater power

9kW

4

Fan power

1.5kW

5

Centrifugal atomizer power

0.25kW

5

Dry powder harvest rate

≥90%

(Based on anhydrous calcium carbonate)

6

Dry powder water content

≤5%

7

External conditions

Power supply

3PH/380V/50Hz

Compressed air pressure

0.60.8MPa

Compressed air consumption※

30L/min

nitrogen pressure

0.40.6MPa

nitrogen consumption※

160L/min

Cleaning water pressure

0.20.3MPa

Cleaning water consumption※

100L/min

8

Referenced dimensions (L×W×H)

L2210×W1760×H2060 mm

According to the final actual drawing

9

"※" is a reference value, consumption, yield, net weight of equipment, dimensions and other standards for reference only, the actual parameters and materials, configuration, process related.


Equipment Security

Safety devices, circuit safety, power under-voltage phase sequence protection, and program interlocks are used to ensure equipment safety.

Powder forming and drying industries

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